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Magnesite Flooring Removal
Magnesite Flooring Removal and Dust-Free Magnesite Floor Removal are our one of our team’s many specialties that we have spent years focusing on. Our Magnesite Flooring Removal team is the most well-known team throughout Sydney to remove Magnesite Flooring. Our team has been trained, licensed, insured and equipped with all the safety gear (PPE) and the most high-end jackhammers and concrete grinders to get the job done safer, faster and more efficiently than our competitors while still maintaining a better price!
Our Dust-Free Magnesite Flooring Removal specialist team will come to your property, remove your Magnesite Flooring and then our team will Grind your concrete slab to remove any Magnesite residue. Which will allow you to inspect your concrete slab for Concrete Cancer which is also known as Concrete Spalling.
Older buildings especially apartments & unit blocks across Sydney that were built between the 20’s up until the late 80s are more than likely to have a Magnesite Floor. Magnesite Flooring is made from calcined or burnt Magnesite and various organic and inorganic fillers such as wood, sawdust, ground silica and talc, mixed together with a solution of magnesium oxychloride. Magnesite Flooring is extremely rich in chlorides, resulting in problems of sweating, diffusion of chloride ions into the concrete substrate and metal corrosion.
The results of this are usually seen as lumps appearing below the carpet or cracks in the floor tiles that are being displaced. Magnesite Floors also may have ASBESTOS in them. (which can be extremely dangerous to your long-term health if you attempt to remove it without taking the proper precautions while doing so).
Magnesite Flooring Removal should never be attempted unless you are a licensed by NSW to remove asbestos unless it has been tested. Our Dust-Free Magnesite Floor Removal specialist team use PPE (Personal Protective Equipment) as well as a commercial dust extractor while also taking the proper precautions to remove and dispose of the hazardous waste in a safe and legal manner. It is illegal to remove materials containing ASBESTOS without a license and to dispose of the waste in normal residential bins.
At Dust-Free Magnesite Flooring Removal Sydney we use high powered commercial dust extractors connected directly into our commercial Concrete Grinders as well as a dust extraction system connected into our demolition hammers to achieve the highest quality results for our clients while Removing Magnesite Floors maintaining a virtually Dust-Free environment*
We Will Beat All Of Our Competitors Quotes By Up To 10%*
We Will NEVER… EVER Be Beaten On Price At Magnesite Flooring Removal Sydney
We Also Offer MASSIVE DISCOUNTS Off Our Normal Advertised Prices If You Have A Large Job!
Dust-Free Magnesite Removal & Concrete Grinding (Will The Job Be 100% Dust-Free?)
No, The Job Will Not Be 100% Dust-Free. BUT!
How Do We Achieve A Almost 90% Dust-Free Magnesite Removal & Concrete Grinding Experience For Our Clients Free Of Charge?
Step 1: Removal Of The Magnesite Topping
Removal of the magnesite flooring with the use of our high powered Hilti TE-2000 AVR Demolition Hammer. Which we connect to our Hilti TE DRS-B Dust Removal System which is connected to a DustMaster DM-2680-M Dust Extractor.
Step 2: Concrete Grinding The Magnesite Residue
We will remove all the magnesite residue on your concrete slab with the use of a high powered Satellite 480 G3 Concrete Grinder that is connected directly into a high powered DustMaster DM-2680-M Dust Extractor.
When we are removing a flooring system such as magnesite substantial dust is produced from removing the magnesite off the floor as well as from grinding the residue off the slab. This dust is still massively reduced by the use of our high powered commercial dust extractors and vacuum systems that are plugged directly into our equipment.
But unfortunately, small amounts of dust are still produced and cannot be completely eliminated even with the most expensive high-end equipment and the latest technology. It should also be noted that certain equipment such as concrete grinders NEED small amounts of dust to function correctly. (Although over 90% of the dust is still sucked up by a 3 engine dust extractor that is plugged directly into the concrete grinder) but around 10% of the dust still escapes.
This system is intentionally designed to let 10% of the dust escape as the concrete grinder needs dust under the diamonds (the blades that are grinding your slab) to grind the concrete without damaging your slab or our equipment.
If you are concerned about the small amounts of dust that may possibly get into areas that we are not working in such as the kitchens, bathrooms, cabinets, etc. we would advise that you seal off those areas that we are not working in with plastic and sticky tape before our team arrives to avoid delays.
Get A Better Understanding Of Just How Powerful Our DustMaster DM-2680-H Dust Extractor Is
Dustmaster® series dust extractors have been specially designed to handle demands of the concrete grinding industry which has high loading fine dust.
This is the H-Class (or often referred to as HEPA) Dust extractor that is certified to handle hazardous dust. These amazing dust collectors have been certified to capture up to 99.99% of the dust.
Dust extraction in our industry is often more important than the actual grinding itself. Without it, we could breathe the fine dust which could be detrimental to our health.
– Featuring dual 10A motors, maximum performance is ensured. The longopac bagging system makes handling and disposal of hazardous dust much easier.
– Performance is maintained by the rotary filter cleaning mechanism which automatically cleans the filter during operation.
– This machine has a single durable toggle switch for each motor.
– A deep clean is achieved while running whilst the motor is turned off. The rotary filter cleaning can be turned off when the DustMaster is not in use, using the rotary switch on the front panel.
– H-Class (H13) dust extractors must pass the 0.3µm DOP test that certifies they capture no less than 99.99% of the dust.
– The rotary filter cleaning system is very effective and takes only 10-20 seconds to deep clean the filter. You may never have to remove the filter to clean it again, keeping your job and your hand’s cleaner!
– You won’t find a better piece of equipment to handle your job, this is the most high-end piece of equipment that we can use for your job. The next level up would require a 15A power supply which would require you to supply us a generator on-site as residential power only has 10A.
Do I Need To Test My Magnesite For Asbestos?
Q: Do I need to test my magnesite for asbestos before removing it from my property?
A: Yes, you must contact AIRSAFE.NET.AU and make sure that any possible materials in your home that your plan to remove such as Magnesite, Vinyl, Lino, or Popcorn ceilings have been tested for asbestos before removal.
Do I Need Strata Approval To Remove Magnesite From My Home?
Q: Do I need strata approval before removing magnesite from my home?
A: Yes, you must obtain strata approval before removing magnesite from your home.
How Much Does It Cost To Remove Magnesite?
We charge $42 per square metre to remove your magnesite flooring
Then we charge $10 – $60 per square metre to grind the concrete afterwards to remove any magnesite glue/cement residue from your concrete to allow the successful reinstallation of a new flooring system or floor levelling compound.
It should be noted that these expenses should be paid by your strata.
Will Strata Pay To Remove My Magnesite Flooring?
Magnesite flooring is “Common Property” so is your concrete subfloor. Your Strata is required by law in NSW to pay for magnesite flooring removal as well as any damage that it has caused to your concrete slab such as Concrete Cancer.
Although as of 2020 it seems it’s becoming more and more common for strata’s to update their bylaws so that they no longer have to pay for the magnesite removal and concrete grinding, especially the ones struggling with money (although they are still liable for any concrete cancer). The majority though still cover magnesite removal, so make sure to check your strata’s bylaws!
It is not uncommon for a strata committee to try to bully a property owner (especially a new one who is not familiar with strata laws) out of having their magnesite removed. Often lying and saying that it is in “Fine condition” and “Does not need to be removed” and is “Safe” which is just simply not true. There is no possible way that they can tell how your concrete slab looks and if it is in a safe condition without first removing the hazardous magnesite flooring.
The slab remediation is definitely the responsibility of the Owners Corporation not the responsibility of individual owners. Common property includes concrete slabs, shared walls, balconies, and in most instances windows and exterior doors (depending on when your Strata Plan was registered). Check your Strata Plan’s common property definitions with the Department of Lands.
Magnesite is not a floor covering an individual unit owner would have installed. It would have been laid to level the slab and act as a soundproofing agent during construction around the time period of the 20s to the 80s. It doesn’t get used anymore, due to its destruction of concrete slabs through Concrete Cancer, its general lack of waterproofing and unsafety as it can contain asbestos.
Fair Trading – By-Laws In Your Strata Scheme
Will I Need Your Concrete Grinding Services After You Remove My Magnesite?
Yes, once our team has removed your magnesite you will see “magnesite glue residue” or small bumps of magnesite that could not be removed with our jackhammers that will need to be ground off your concrete slab using our Dust-Free Concrete Grinding equipment to allow the successful reinstallation of a new flooring system or Floor Levelling compound to restore your concrete slab to the correct height after the magnesite has been removed.
If you skip this process and do not “Concrete Grind” you will be left with “Magnesite Residue” on your concrete slab, the issue with this is:
– Magnesite residue left on your concrete slab that has not been removed with a concrete grinder will cause your floor levelling agent installed ontop of the magnesite residue to fail quickly within a short period of time
– If your floor levelling agent installed fails within a short period of time (which is likely), you will not be “reimbursed” for the cost of this, as you did not take the proper practices of concrete grinding all the magnesite residue away, therefor voiding any warranty of the installation.
– Your new flooring system that you have purchased and have paid to be installed ontop of your new floor levelling agent, will now have to be ripped up and removed as your floor levelling agent has failed and is starting to crumble and pop up. Costing you well over $20,000+ to be removed and re installed. All because you decided to skip a minor cost of the concrete grinding process. (around $2,000 or less)
– If only a “Scrape” of the magnesite is performed instead of a FULL concrete grind, sometimes not all concrete cancer is revealed, and not all magnesite residue is removed, which is dangerous and bad practice. Other companies use the scraping method as a way to cut corners and reduce job costs, however, this leads to future problems with your flooring.
– A magnesite asbestos test MUST be performed prior to ANY magnesite job, a lot of companies in sydney are NOT doing this, which is ILLEGAL, if you have been quoted by a company and they are attending to do the work without getting it tested for asbestos, DO NOT proceed with the quote, for the safety of EVERYONE in the premise.
Click here to view our Concrete Grinding page for more information
Do I Need To Hire A Skip Bin?
No, Other magnesite removal contractors and magnesite removal companies regardless of job size will make you hire a skip bin which will cost a huge amount ($375 – $1,000+). Which will have to sit in your front yard for days while you deal with the annoyance of organising it and the large cost of the whole process.
Here at magnesite removal Sydney, we come in, remove your magnesite flooring, as well as grind down any Magnesite Residue than our team will sweep and vacuum your property to clean up any dust!
Then once we are finished, we will also take all the waste to a local resource management centre for you (Recycling whenever possible) which will be far cheaper than you having to hire a skip bin and dealing with the frustration of that whole process! (On average our clients save 60% on disposal of waste charges)
The 6 Stages Of Magnesite Removal
Stage 1: Removal Of The Magnesite Topping
Removal of the magnesite flooring with the use of our high powered Hilti TE-2000 AVR Demolition Hammer. Which we connect to our Hilti TE DRS-B Dust Removal System which is connected to a Commercial Vacuum in smaller jobs or a DustMaster DM-2680-M Dust Extractor on larger jobs.
Stage 2: Concrete Grinding The Magnesite Residue
We will remove all the magnesite residue on your concrete slab with the use of a high powered Satellite 480 G3 Concrete Grinder that is connected directly into a high powered DustMaster DM-2680-M Dust Extractor.
Stage 3: Inspecting Your Concrete Slab For Any Concrete Cancer
Your concrete may be suffering from concrete cancer and may need to be repaired before you apply a new floor levelling coat or a new flooring system down. This inspection is free of charge and our team will let you know if they see any concrete cancer that needs a professional engineer / remedial builder to come out to inspect the site to provide a free quote for concrete cancer repairs.
Stage 4: Repairing Your Concrete Slab If Any Concrete Cancer Is Found
This is a must before you apply a new floor levelling coat or a new flooring system down. This should NEVER be skipped.
Stage 5: Relevelling Your Concrete Slab If Needed
Magnesite was used as a floor levelling system decades ago before they realised that it caused damage to concrete slabs and is no longer a suitable product. So now that it has been removed you will most likely need to re-level your concrete slab with a new product such as Ardit.
Stage 6: Installing Your New Flooring System
Finally, your concrete slab is ready and safe for a new flooring system to be installed!
What Is Magnesite Flooring? And Why Does It Need To Be Removed?
Older buildings especially apartments & unit blocks across Sydney that were built between the 20s up until the 80s are more than likely to have magnesite flooring. It is a made of a chemical named Magnesium Oxychloride, which is a kind of asbestos material. (It can be extremely dangerous to your long-term health to remove if you don’t take the proper precautions while doing it).
Magnesite was used quite a lot in the flooring industry in the past and it is the properties that are often thirty or more years old. These older properties could still have it present. Magnesite flooring screeds were predominantly used in unit blocks and apartments.
Because magnesite flooring is water-soluble, it will return to its previous state should it be exposed to enough water. Magnesite flooring is also quite flexible, meaning that it is not suitable to be overlaid with a floor leveling compound, making it unsuitable to be used with all types of floor coverings.
Although magnesite flooring was quite a popular sub floor product many decades ago, the introduction of more modern, safer and more durable sub floor products has meant that magnesite flooring has fallen from favour.
When building contractors do discover a flooring screed that contains magnesite, the chances are that it was installed decades ago and is now showing definite signs of wear and tear. The best thing to do in this case would be to carefully remove the magnesite flooring and lay a new floor in its place.
Magnesite is often mixed with concrete making it extremely difficult to remove even with the strongest team and specialized heavy demolition equipment such as a hydraulic jackhammer.
The dust that is released from magnesite flooring when it is removed can be extremely dangerous to breathe in as well, making specialized safety equipment a MUST!
It has been commonly used in homes built in the 20s-80s. Just like many other asbestos-containing building materials, it was a useful chemical for a range of materials but unfortunately, the time has developed it into a health hazard, as well as a hazard to the building structure as it can cause Concrete Cancer.
– Depending on the age of your property, the Magnesite in it will be anywhere from 40 – 90 years old. Unfortunately, in that time the chance that it has gotten water damaged through various sourced over that time would be extremely high. Magnesite flooring does not cope well with water if moisture is trapped in it from rain coming in from windows, balconies or a washing mashing flooding, a bathroom flood, etc. These are all just unfortunate things that may happen again and again over the decades. So the chance that several of these things have happened in your property making it well time to remove your magnesite flooring before it continues to damage your concrete slab further increasing the cost of potential repairs.
– It is strongly recommended to remove all of the magnesite flooring and grind down any remaining magnesite residue to assess if the concrete slab is safe, free from concrete cancer in a usable condition. Before a new flooring system or floor levelling agent is installed, as there is likely concrete cancer that may need repairs.
– It is strongly recommended to remove all the magnesite otherwise there is an extremely high chance of the new flooring system “Popping up” and failing within the first 12 months of installation. Even if certain areas of the magnesite with serve damage is repaired, the flooring system will still likely fail.
– Attempting to install any new flooring system without first removing the magnesite is extremely foolish and putting the safety of others in the unit at risk. Magnesite should ALWAYS be removed and the concrete should ALWAYS be inspected for any potential concrete cancer that MUST be repaired for the safety of EVERYONE in the unit block.
– No company will be willing to give you any insurance at all what so ever on any flooring system installed onto a magnesite floor because of how extremely likely it is to fail.
– It is extremely selfish to put the safety of others in the unit block at risk because you do not want to pay to remove your magnesite flooring before you renovate your floors. Money should NEVER come before safety. It should be noted that your Strata will often cover all of these costs.
What Equipment Does Our Team Use?
Do I Need To Turn Off My Air-con & Fire Alarms?
Yes, while we are grinding your concrete and removing your magnesite with jackhammers, although we do try to keep the dust to an absolute minimum through various methods such as dust extraction units or wet grinding. Dust still may occur, so it is important that you turn off air conditioning units and isolate, switch off and cover your fire alarms as dust will set them off.
Do You Offer Free Quotes With A Price Beat Guarantee?
– We will beat all of our competitor’s quotes by up to 10%*
– We also offer FREE quotes & site inspections
– We will NEVER be beaten on price at magnesite removal Sydney
How Do I Work Out How Much My Job Will Cost?
To work out how much your job will cost simply measure the length and width of the area that you need magnesite removed from, then head over to our square metre calculator page
Once you have worked out how many square metres of magnesite you need removed multiply it by $42 per square metre for magnesite removal + $10 – $20 per square metre for concrete grinding.
Does Magnesite Flooring Contain Asbestos?
Sometimes, Magnesite is a specialised cementitious product that is based on Magnesium Oxychloride (or Magnesium Oxysulphate) cements. The most common form involves the reaction between a Magnesium Chloride solution and Magnesium Hydroxide powder to form the cement binder. The finished product also contains a filling material which is commonly sawdust, wood fibres, cork or can also contain ASBESTOS. Colourants may have also been added. The product is mixed and then poured onto the surface to be topped. Magnesite flooring is normally at least 10mm – 25mm thick. But can get up to 50mm thick if two coats have been poured. Magnesite was applied to the top of concrete ground floors in unit blocks. It has been commonly used in homes built in the ’20s, ’30s and was still used up into the ’80s.
Why Can’t I Just Install My New Flooring System Over The Magnesite Floor?
So unfortunately at SOME POINT, it does need to be replaced with a new subfloor because as you can imagine after that period of time, its usually facing some serious wear and tear. (Usually from moisture damage, they didn’t know that magnesite flooring was so prone to moisture damage). It should also be noted there are so many better subfloor options that can be used to replace magnesite these days such as Ardit & Ardex which provide a much better subfloor cover.
The biggest problem is people fork out tens of thousands of dollars buying new flooring systems and paying to have it installed over a magnesite subfloor. Then a few months or a year later the flooring system starts popping up because the magnesite beneath starts to bubble up because the glue is losing its grip to the concrete slab because it has been disturbed so much while your new flooring system was installed, as well as the fact that its simply just been down for too long (40 – 100 years is a long time…)
So usually people only install carpet, as its cheap, easy to replace, less risky and normally replaced every few years anyways in a rental property.
Installing any other flooring system such as tiles, floorboards, vinyl, slate, laminate, parquet etc will always end in tears. Also, NO installer or company will give you ANY form of warranty on the installation of the flooring if it’s on a magnesite floor because they know it’s going to fail within 12 months.
This is why it’s always safest to remove your magnesite flooring and start fresh before installing a new flooring system to avoid any drama in the future.
What Does Concrete Cancer From Magnesite Flooring Look Like?
Concrete Cancer (also known as Concrete Spalling) is aggressive rusting of steel reinforcement beams in the concrete slab which can be incredibly dangerous to the strength of the structure and flooring.
Sydney’s older apartment developments have a topping of magnesite flooring on concrete flooring that displays a smooth finish. Long-term exposure to moisture that occurs in household kitchens, bathrooms, laundries or balconies as well as windows, can lead to the magnesite releasing harmful chlorides.
Which will start to damage the material as well as the concrete and steel, causing corrosion and the material to disintegrate, crack and lump. When this occurs a few decades after installation, magnesite must be removed and the damaged areas affected by Concrete Cancer/Concrete Spalling must be repaired.
So Why Choose Our Team At Magnesite Removal Sydney For Your Project?
Every year here at Magnesite Removal Sydney our team removes tens of thousands of square metres of flooring systems. So as you can imagine they run into every issue you can imagine. As the flooring systems, they encounter are all installed different ways and we also offer such a large range of services.
So as you can imagine our team is quite experienced in the services we offer and know how to handle any issue that we may come across on any flooring removal project. Giving our customers the peace of mind knowing that they have a highly experienced team doing their job.
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– Proudly 100% Australian Owned & Operated!
– 100% Licensed & Insured Flooring Specialists!
– 35+ Years Experience Specializing In Flooring!
– 24/7 – 365 Service Available At No Extra Charge!
– Up-Front Pricing, Lowest Prices & No Hidden Costs*
– Fully Qualified & In House Trained Specialists Team!
– Found A Cheaper Price? We, Will, Beat It Every Time*
– There Is A Highly Trained On-Site Supervisor On Every Job!
– We Use The Latest Dust Extraction Equipment Free Of Charge*
– All Floors Are Left Clean, Smooth And Ready For Reinstallation*
FREE QUOTE CALL OR TEXT 0424 408 330
We’ll Beat All Quotes By Up To 10%*, No Call Out Fee Conditions apply*
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Magnesite Floor Removal Sydney
Magnesite Floor Removal Sydney
Magnesite Flooring
If your home was built in the 1920s-1980s, it is likely that your home has Magnesite Flooring. Magnesite Flooring is a specialised cementitious product that is based on Magnesium Oxychloride (or Magnesium Oxysulphate) cements. The most common form involves the reaction between a Magnesium Chloride solution and Magnesium Hydroxide powder to form the cement binder. The finished product also contains a filling material which is commonly sawdust, wood fibres, cork or can also contain ASBESTOS. Colourants may have also been added.
The product is mixed and then poured onto the surface to be topped. Magnesite Flooring is normally at least 10mm – 25mm thick. But can get up to 50mm thick if two coats have been poured. Magnesite was applied to the top of concrete ground floors in unit blocks. It has been commonly used in homes built in the ’20s, ’30s and was still used up into the ’80s.
Magnesite Flooring was commonly used as a Floor Levelling compound from the 1920s to the 1980s. Magnesite Flooring is not used anymore, but because it was present in a lot of older buildings throughout Sydney and NSW, it means that Magnesite Flooring contractors will come across it quite often, so knowing how to deal with it when the issue comes up is very important.
Magnesite is a form of cement, created through magnesium oxychloride. What makes Magnesite Flooring different from normal cement is that fillers and aggregates such as wood chips or sawdust have been added into it sometimes it may also have asbestos. Magnesite Flooring was mainly used in Sydney, as a slab topping or an underlay to carpet and other forms of floor coverings.
Magnesite is extremely rich in chlorides, resulting in problems of sweating, diffusion of chloride ions into the concrete substrate, and metal corrosion, usually seen as lumps appearing below the carpet or cracks in the floor tiles.
There are many issues with having Magnesite Flooring in your property which is why it is now recommended to remove it ASAP.
Magnesite Flooring is not a floor covering an individual unit owner would have installed. It would have been laid to level the slab and act as a soundproofing agent. It doesn’t get used anymore, due to its destruction of concrete slabs through Concrete Cancer, its general lack of waterproofing and it is known to possibly contain ASBESTOS.
(It can be extremely dangerous to your long-term health, to remove if you don’t take the proper precautions while doing it)
Because Magnesite Flooring is water-soluble, it will return to its previous state should it be exposed to enough water. Magnesite Flooring is also quite flexible, meaning that it is not suitable to be overlaid with a smoothing compound, making it unsuitable to be used with all types of floor coverings.
Magnesite Floor Removal
Magnesite Floor Removal is a plague throughout Sydney’s older apartment developments. They have a topping of Magnesite Floor displays a brown finish that’s often damp from absorbing moisture.
Magnesite Floor Removal is a MUST as long-term exposure to moisture that occurs in household kitchens, bathrooms, laundries or balconies, as well as windows, can lead to the Magnesite Floor releasing harmful chlorides.
Which will start to damage the material as well as the concrete and steel reinforcing beams, causing corrosion and the material to disintegrate, crack and lump. When this occurs a few decades after installation, the Magnesite must be removed and the damaged areas treated or removed.
Magnesite Floor Removal Sydney offers Magnesite Floor Removal services to ensure that your home is repaired of any issues caused by the Magnesite such as Concrete Cancer.
We will also do a free inspection once the Magnesite Floor Removal process has been completed, we inspect the concrete slab for any damage from the Magnesite Flooring such as Concrete Cancer/Concrete Spalling.
Our professionals are experts in Magnesite Floor Removal, so they have the expertise and skills to remove Magnesite Floor toppings from concrete floors and deal with the damage appropriately in a safe and efficient manner.
Our experts at Magnesite Floor Removal Sydney use high-quality equipment and tools to ensure that you can restore your concrete slab to a safe and usable condition which will be ready for the reinstallation of a new flooring system.
Dust-Free Magnesite Flooring Removal & Concrete Grinding (Will The Job Be 100% Dust-Free?)
No, The Job Will Not Be 100% Dust-Free Magnesite Flooring Removal. BUT!
How Do We Achieve A Almost 90% Dust-Free Magnesite Flooring Removal & Concrete Grinding Experience For Our Clients Free Of Charge?
Step 1: Jackhammering Of The Magnesite Floor Topping
Removal of the Magnesite Flooring with the use of our high powered Hilti TE-2000 AVR Demolition Hammer. Which we connect to our Hilti TE DRS-B Dust Removal System which is connected to a DustMaster DM-2680-M Dust Extractor.
Step 2: Concrete Grinding The Magnesite Residue To Reveal A Fresh Concrete Slab
We will remove all the Magnesite residue on your concrete slab with the use of a high powered Satellite 480 G3 Concrete Grinder that is connected directly into a high powered DustMaster DM-2680-M Dust Extractor.
When we are removing a Magnesite Floor substantial dust is produced from removing the Magnesite Flooring off the floor as well as from grinding the residue off the slab. This dust is still massively reduced by the use of our high powered commercial dust extractors and vacuum systems that are plugged directly into our equipment.
But unfortunately, small amounts of dust are still produced and cannot be completely eliminated even with the most expensive high-end equipment and the latest technology. It should also be noted that certain equipment such as concrete grinders NEED small amounts of dust to function correctly. (Although over 90% of the dust is still sucked up by a 3 engine dust extractor that is plugged directly into the concrete grinder) but around 10% of the dust still escapes.
This system is intentionally designed to let 10% of the dust escape as the concrete grinder needs dust under the diamonds (the blades that are grinding your slab) to grind the concrete without damaging your slab or our equipment.
If you are concerned about the small amounts of dust that may possibly get into areas that we are not working in such as the kitchens, bathrooms, cabinets, etc. we would advise that you seal off those areas that we are not working in with plastic and sticky tape before our team arrives to avoid delays.
Magnesite Flooring Removal Cost
Magnesite Flooring will cost you $42 per square metre to remove safely with jackhammers and commercial dust extraction equipment. in an almost completely Dust-Free environment. By Magnesite Flooring Removal specialists who know how to safely remove Magnesite Flooring and have been equipped with all the latest tools and only the best of the best equipment in the market to remove your Magnesite Flooring.
$42 Per Square Meter*
NOTE: Dust Extraction Equipment Used Free Of Charge –
Magnesite Flooring Removal & Concrete Grinding Cost
$62 – $72 Per Square Metre*
Note: Dust Extraction Equipment Used Free Of Charge –
Magnesite Flooring Removal prices can vary quite a lot from company to company or private contractor regarding Magnesite Flooring Removal costs, here at Magnesite Flooring Removal Sydney we guarantee that we will always have the lowest prices in Australia. We will always be upfront with pricing, with no hidden extras. Our prices are:
Our Magnesite Flooring Removal Costs Is:
$42 per square metre*
Our Magnesite Flooring Removal & Concrete Grinding Combo Price Is:
$62 – $72 per square metre*
Feel free to use our free Square Meter Calculator if you would like to figure out how much your job will cost!
To obtain a Free Price Beat Guarantee Quote from Sydney’s #1 Magnesite Flooring Removal Business simply fill out our:
Free Online Quote Form!
You can also contact us directly on:
0424 408 330
Or email us at:
Enquiries@CarpetRemovalSydney.com.au
For a free quote & site inspection today.
We will ALWAYS Beat All Of Our Competitors Quotes By Up To 10%*
What Is Magnesite Flooring?
Older buildings especially apartments & unit blocks across Sydney that were built between the 20s up until the 80s are more than likely to have Magnesite Flooring. It is a made of a chemical named Magnesium Oxychloride, which may contain ASBESTOS material. (It can be extremely dangerous to your long-term health to remove if you don’t take the proper precautions while doing it).
Magnesite Flooring isn’t used anymore, but because it was present in a lot of older buildings, it means that floor removal contractors could come across it, so knowing how to deal with it is very important.
Magnesite was used quite a lot in the flooring industry in the past and it is the properties that are often thirty or more years old. These older properties could still have it present. Magnesite Flooring screeds were predominantly used in industrial buildings as it was known to be resistant to oil spillages, but are also often found it unit blocks and apartments.
Because Magnesite Flooring is water-soluble, it will return to its previous state should it be exposed to enough water. Magnesite Flooring is also quite flexible, meaning that it is not suitable to be overlaid with a smoothing compound, making it unsuitable to be used with all types of floor covering.
Although Magnesite Flooring was quite a popular subfloor product many years ago, the introduction of more modern, safer and more durable subfloor products has meant that Magnesite Flooring has fallen from favour.
When building contractors do discover a flooring screed that contains magnesite, the chances are that it was installed many years ago and is now showing definite signs of wear and tear. The best thing to do in this case would be to carefully remove the Magnesite Flooring and lay a new floor in its place.
Magnesite Flooring Removal will clearly take some time, but by laying a new damp proof membrane and a smoothing compound capable of offering a deep fill to replace the Magnesite, will mean the subfloor is far more suitable for modern use and will remove the risk of Concrete Cancer damaging your subfloor.
Magnesite is often mixed with concrete making it extremely difficult to remove even with the strongest team and specialized heavy demolition equipment such as a hydraulic jackhammer.
The dust that is released from Magnesite Flooring when it is removed can be extremely dangerous to breathe in as well, making specialized safety equipment a MUST!
It has been commonly used in homes built in the 20s-80s. Just like many other asbestos-containing building materials, it was a useful chemical for a range of materials but unfortunately, the time has developed it into a health hazard, as well as a hazard to the building structure as it can cause Concrete Cancer.
Magnesite Flooring Issues?
What issues does Magnesite Flooring create? after long-term exposure to moisture, the magnesite may start to wear and become damaged. This will result in harmful chlorides being released into the air and getting into your family and pets lungs.
Common areas of the household for this to happen include kitchens, bathrooms, laundries, balconies, and near windows. Once the Magnesite starts releasing the chlorides, it will damage the surrounding concrete, pipes, and steel. Causing corrosion, cracks, lumps, and disintegration.
Magnesite Flooring should be replaced before any of these effects happen as it is unsafe to leave it as well as the factors of it devalue your property and causing future issues that will be far more expensive to fix.
The disintegration of the concrete can not only be a health hazard but also a tripping hazard which is a huge problem particularly for businesses who want to avoid workers compensation lawsuits. If you want to refurbish your home or renovate your business’s workspace.
Magnesite Flooring can make it extremely difficult as it is not a suitable material to use smoothing compound on and can limit what floor covering you can use.
The best thing for you to do is to get your Magnesite Flooring professionally removed before replacing it with a more substantial, sturdy surface. By getting it professionally removed you can ensure that the job will be completed in a safe and fast manner by our team at Magnesite Flooring Removal Sydney.
At Magnesite Flooring Removal Sydney, we offer a service to remove your magnesite in a safe manner while making sure that you avoid any of the harmful effects of breathing in the dust in the area by attempting to do it your self.
Our team of professionals has years of experience in Magnesite Flooring Removal. We use high-quality, safety equipment and specialized tools to get the best results when completing the task of removing the Magnesite Flooring. We will be able to remove the magnesite toppings in a safe and efficient manner while making sure that is completed within a reasonable time frame.
Feel free to use our free Square Meter Calculator if you would like to figure out how much your job will cost!
To obtain a Free Price Beat Guarantee Quote from Sydney’s#1 Magnesite Flooring Removal Business simply fill out our:
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You can also contact us directly on:
0424 408 330
Or email us at:
Enquiries@CarpetRemovalSydney.com.au
For a free quote & site inspection today.
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Why Is Magnesite Flooring No Longer Recommended?
Magnesite Flooring is moisture sensitive and will gradually break down if it remains wet for an extended period. As the filler consists of sawdust, wood, and sometimes ASBESTOS particles bound together with Magnesium Oxychloride.
it will swell up and the filler can also rot and produce unpleasant odours. It was typically laid between 10mm and 25mm thick, but two coat applications could be up to 50mm thick.
Magnesite Flooring is hygroscopic and in high humidity environments, close to water (e.g. lakes, coastal, etc.), or when exposed to wetting from situations such as accidental pipe bursts, accidental water spillage’s over decades and decades of time, constant steam cleaning of carpets, washing of vinyl where the water penetrates joints or where there is an inadequate slab membrane and rising damp is present, the material absorbs moisture with the resultant effect as Concrete Cancer.
Prolonged exposure to high humidity or moisture will release chlorides, either by leaching of unreacted Magnesium Chloride or possible break down of the cement. These chlorides are highly corrosive and can attack concrete and metal fittings or reinforcement, and are part of the ‘concrete cancer’ phenomena.
This problem has been identified in a number of buildings in coastal areas of NSW and the resultant damage to steel reinforcement produced concrete failures with considerable expense and inconvenience to repair damaged floors.
There is always an element of risk in covering Magnesite floors with new impervious floorings, especially where the sub-floor is on the ground.
They are sometimes laid where the protection from rising damp is barely adequate, and whilst the Magnesite surface can breathe so that the flooring remains dry, once covered, the moisture levels can rise to an extent that failure occurs.
Does Magnesite Flooring Contain Asbestos?
Sometimes, Magnesite is a specialised cementitious product that is based on Magnesium Oxychloride (or Magnesium Oxysulphate) cements. The most common form involves the reaction between a Magnesium Chloride solution and Magnesium Hydroxide powder to form the cement binder. The finished product also contains a filling material which is commonly sawdust, wood fibres, cork or can also contain ASBESTOS. Colourants may have also been added.
The product is mixed and then poured onto the surface to be topped. Magnesite flooring is normally at least 10mm – 25mm thick. But can get up to 50mm thick if two coats have been poured. Magnesite was applied to the top of concrete ground floors in unit blocks. It has been commonly used in homes built in the ’20s, ’30s and was still used up into the ’80s.
It is important to determine whether or not your home has Magnesite Flooring because this type of flooring is unsafe and should be replaced. if you are trying to refurbish or renovate your home.
It is not a suitable material to simply be overlaid by a smoothing compound as it has most likely been down for such a long time that the effects of it have most likely already started to damage your subfloor.
Just like any other ASBESTOS-containing building materials, it was a useful product for a range of materials but unfortunately, time revealed that it is a health hazard and structural hazard which can cause Concrete Cancer. Forcing residence to remove this harmful material from their home to avoid further structural damage.
However, you can’t encapsulate a Magnesite Flooring, as they are so vulnerable to deterioration when exposed to water. Obviously, if you tried to encapsulate by pouring a screed (such as Ardex) over the top, then you’d be introducing large amounts of construction moisture into the Magnesite.
The underlying Magnesite, would then most likely turn to a Weetabix type consistency, and start to break up, leaving you with no suitable substrate support below the screed. The water penetrates the Magnesite Flooring or where there is an inadequate slab membrane, the material absorbs moisture which results in Concrete Cancer.
The Risk Of Laying A New Flooring System Without Removing Your Magnesite Flooring
A lot of floor layers will try to convince their customers to let install a new flooring system without doing the Magnesite Flooring Removal first as removing the magnesite will delay their project of laying your new flooring system which delays them getting paid.
But within a matter of weeks, months, or a few years, your new flooring system, underlay, and subfloor will be completely destroyed from skipping the Magnesite Flooring Removal process. It has happened again and again to so many of our customers, trusting a private floor contractor who has little to no knowledge of what magnesite even is.
Magnesite Removal
Our Magnesite Removal specialist team will remove the Magnesite topping leaving the concrete slab in a condition that is ready to have new flooring installed on. Although sometimes some Magnesite Flooring jobs will have magnesite residue stuck to the floor even after the Magnesite Flooring has been jackhammered off.
When this happens the remaining Magnesite residue will need to be ground off using specialized equipment to restore your concrete slab back to a level and smooth state allowing a new flooring system to be installed or to allow the fresh concrete slab to be used as your new floor.
When Magnesite Flooring is exposed to moisture over prolonged periods of time, chloride ions from the magnesite diffuse into the pores of the underlying concrete slab eventually reaching the reinforcing steel.
As chloride levels in the slab reach the chloride threshold, corrosion of the steel reinforcement will begin to take place, the longer the exposure time to the moisture source, the more aggressive the corrosion of the steel reinforcement will be.
Corrosion of this nature results in pitting of the steel reinforcement where it loses its cross-sectional area and strength. Iron oxide deposits also occur, causing expansive forces within the concrete. These forces cause cracking and spalling of the concrete around the corroding steel, a common name for this type of concrete spalling is concrete cancer.
Why Is It So Important To Remove Magnesite Flooring
– Magnesite Flooring will devalue your property.
– Magnesite can be harmful to your health (especially if you have children or pets!).
– It will often cause concrete spalling (Concrete Cancer).
– Magnesite may possibly contain asbestos.
– If removed early enough you might be able to avoid having to repair your concrete slab.
– It can corrode the steel reinforcing beams in the concrete slab.
– It may ruin your new flooring if you leave your Magnesite Flooring down and try to lay a new floor topping over it.
– Since Magnesite is water-soluble, that means that it will always return to its previous state if it exposed to enough water, which will completely destroy the floor topping and lead to Concrete Cancer.
– Magnesite floors will eventually corrode any water and gas pipes present.
– Magnesite floors are prone to getting damp since they do not remain moisture-proof.
– Magnesite floors are tricky to work with especially if you are trying to refurbish or renovate your home since magnesite is flexible, it is not a suitable material to simply be overlaid by a smoothing compound.
– Because your Magnesite Flooring has most likely been laid over 50 years ago, it will already be showing signs of wear and tear, which means it should always be replaced with a more suitable product.
What Will Happen If You Don’t Remove Your Magnesite Flooring?
Not removing your Magnesite Flooring is just a time bomb waiting to happen, it’s always best to deal with it now. Especially if you are removing your current flooring to replace it with a new flooring system to avoid any issues in the future.
If your home was built in the 1920s-1970s, it is likely that your home has Magnesite Flooring. Magnesite Flooring consists of Magnesium Oxychloride, which could possibly contain white ASBESTOS material. Magnesite was applied to the top of concrete ground floors. It is important to determine whether or not your home has Magnesite Flooring because this type of flooring is unsafe and should be replaced.
Floors that were made from magnesite are prone to getting damp since they do not remain moisture-proof. When this occurs, the chlorides that are in the Magnesite Flooring end up seeping into the concrete that is beneath the topcoat.
If it is bad enough, it can even corrode the reinforcements of the floor or corrode any water or gas pipes that may be present. Since Magnesite is water-soluble, that means that it will always return to its previous state if it exposed to enough water. So what does this mean for homeowners?
Magnesite Flooring is tricky to work with especially if you are trying to refurbish or renovate your home. Since magnesite is flexible, it is not a suitable material to simply be overlaid by a smoothing compound.
It is also not a good material to be used with some types of floor coverings. Something flexible such as carpet can be successfully used but if a more resilient covering is used, then problems are likely to occur.
Due to the fact that magnesite was used in old homes, it also means that by now, your Magnesite Flooring might not be in the best of shape and is likely showing signs of wear and tear. If this is the case, the best solution is simply to dig out the old material and replace it with a more resilient product.
STRATA Will Pay For The Removal Of Your Magnesite Flooring
Magnesite Flooring is “Common Property” so is your concrete subfloor. Your Strata is required by law in NSW to pay for Magnesite Flooring Removal as well as any damage that it has caused to your concrete slab such as Concrete Cancer.
Although as of 2020 it seems it’s becoming more and more common for strata’s to update their bylaws so that they no longer have to pay for the magnesite removal and concrete grinding, especially the ones struggling with money (although they are still liable for any concrete cancer). The majority though still cover magnesite removal, so make sure to check your strata’s bylaws!
It is not uncommon for a strata committee to try to bully a property owner (especially a new one who is not familiar with strata laws) out of having their Magnesite Removed. Often lying and saying that it is in “Fine condition” and “Does not need to be removed” and is “Safe” which is just simply not true.
There is no possible way that they can tell how your concrete slab looks and if it is in a safe condition without first removing the hazardous Magnesite Flooring, not to mention if you don’t remove the Magnesite and your new flooring system fails after installation because the Magnesite starts to crack and bubble up.
When this happens strata will not be paying for the removal and re-installation of your new flooring system! only the Magnesite Flooring Removal! so be careful not to get bullied or scammed into thinking that it is safe to leave your magnesite subfloor down.
The slab remediation is definitely the responsibility of the Owners Corporation not the responsibility of individual owners. Common property includes concrete slabs, shared walls, balconies, and in most instances windows and exterior doors (depending on when your Strata Plan was registered). Check your Strata Plan’s common property definitions with the Department of Lands.
To cover the costs of the remediation, special levies may be called in if your strata fund currently does not have enough money for major repairs (Such as Concrete Cancer Repair on every balcony in the unit block).
Magnesite is not a floor covering an individual unit owner would have installed. It would have been laid to level the slab and act as a soundproofing agent during construction around the time period of the 20s to the 80s. It doesn’t get used anymore, due to its destruction of concrete slabs through Concrete Cancer, its general lack of waterproofing and unsafety as it can contain possibly contain ASBESTOS.
It leaches magnesium chloride ions into the slab when it gets wet, and that causes the steel reinforcing beams to rust (Concrete Cancer). The swelling associated with the rusting causes the Concrete To Spall or blow.
The slab is weakened and needs to be replaced. If the ceiling downstairs is cracking, then the upper and bottom layers of steel are rusted, and the entire slab (full thickness) may need replacing. Magnesite only leaches magnesium chloride ions when it gets wet.
That means the building maintenance has not been up to scratch (another reason why it is not a lot owner’s responsibility but the responsibility of the owner’s corporation.
Fair Trading – By-Laws In Your Strata Scheme
Fair Trading – Common Property And The Lot
Fair Trading – Repairs & Maintenance
Magnesite Flooring Will Lead To Concrete Cancer
Concrete Cancer can be caused by the Magnesite Flooring when it gets wet (often near windows, bathrooms or pipe bursts). Rainwater often comes through the balcony door or windows, wetting the magnesite.
Which then leaches aggressive chloride ions into the concrete, leading to major corrosion issues in the concrete slab. Concrete Cancer corrodes the steel reinforcing beams and pipes in the concrete slab.
Concrete Cancer (also known as Concrete Spalling) is aggressive rusting of steel reinforcement beams in the concrete slab which can be incredibly dangerous to the strength of the structure and flooring.
Sydney’s older apartment developments have a topping of Magnesite Flooring on concrete flooring that displays a smooth finish.
Long-term exposure to moisture that occurs in household kitchens, bathrooms, laundries or balconies as well as windows, can lead to the magnesite releasing harmful chlorides.
Which will start to damage the material as well as the concrete and steel, causing corrosion and the material to disintegrate, crack and lump.
When this occurs a few decades after installation, magnesite must be removed and the damaged areas affected by Concrete Cancer/Concrete Spalling must be repaired.
Click here to view our Concrete Cancer page for more information
Do You Offer Discounts For Larger Magnesite Flooring Jobs?
Yes, we offer large discounts for larger Magnesite Flooring and Magnesite Floor Removal jobs, We Will NEVER Be Beaten On Price. we will always have the lowest and most competitive prices for all large flooring removal jobs! We Are Happy To Beat Competitors Quotes By Up To 10%!
Can You Work After Hours For Magnesite Flooring?
Yes, our Magnesite Flooring and Magnesite Floor Removal team can work Any Day, Anytime, 24 Hours A Day, 7 Days A Week, 365 Days Of The Year. At any time that suits our client, if you have time restrictions, noise restrictions or any other restrictions we can make sure that we can fit into your schedule to make sure that your job is completed in the time frame needed at any time that you desire.
Our Promise To You At Magnesite Flooring Removal Sydney
We specialise in delivering Dust-Free! Magnesite Flooring and Magnesite Floor Removal solutions to the residential, commercial, industrial and civil sectors throughout Sydney. No job is too big or too small. We’ve built our reputation based on quality workmanship, efficient service, and value for money.
We will beat all competitors quotes on all Dust-Free! Magnesite Flooring and Magnesite Floor Removal jobs while maintaining a professional, fast and efficient service for all our clients. We will remove the Magnesite Flooring and then grind down your subfloor to remove any Magnesite Residue to make sure that your concrete slab is safe and ready for the reinstallation of a new flooring system.
We also offer free inspections of your concrete slab to inspect for any concrete cancer that may be present in your concrete slab after the Magnesite Floor has been removed. Our Dust-Free! Magnesite Flooring and Magnesite Floor Removal teams are trained, certified and insured to work on residential properties, large commercial projects and construction sites.
Our team has over 35 years of experience combined with the most skilled and also the most professional Magnesite Flooring Removal team that Sydney has to offer. These are two of the many reasons that we are known for and often referred to as the best Dust-Free! Magnesite Flooring assessment & Magnesite Flooring Removal team in Sydney.
Hire our specialist Dust-Free! Magnesite Flooring team with over 35 years of experience, all the trucks and heavy power tools needed to get the job done quickly, efficiently and affordably today! We’re looking forward to extending to you the same quality results that we’ve become known for throughout the industry.
Feel free to use our free Square Meter Calculator if you would like to figure out how much your job will cost!
To obtain a Free Price Beat Guarantee Quote from Sydney’s #1 Magnesite Flooring Removal Business simply fill out our:
Free Online Quote Form!
You can also contact us directly on:
0424 408 330
Or email us at:
Enquiries@CarpetRemovalSydney.com.au
For a free quote & site inspection today.
We will ALWAYS Beat All Of Our Competitors Quotes By Up To 10%*
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FLOORING REMOVAL & CONCRETE GRINDING SYDNEY?
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Expect nothing but the best in the trade from your fellow Australian!
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Commercial Flooring Removal & Concrete Grinding
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TESTIMONIALS
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“He has great product knowledge and took the time to thoroughly explain the differences of each carpet in a simple way. He has a very personable manner and is very friendly and polite. He explained the process well provided a competitive quote. He was flexible with the install date (as I had some other trades finishing off work before the carpet could be installed) and worked with me to secure a date that suited both parties. I had an issue with the underlay requirements due to strata laws and Declan was very helpful in helping me source the correct underlay to meet strata requirements. I believe he went over and above his role to assist me. The floors are amazing! I’m extremely happy with the choice and the whole process. Thank you Declan. I hope Carpet Removal Sydney realise what an asset you are to their team. ”
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